Specifications

Speed :
2000 – 5000 Joined Pieces per Hour

Size :
Maximum Size Panel:
Length 67 Inches
Width 59 Inches x 2

Accuracy :
+/- .05mm

Air Supply :
6 Bars

Electrical Supply :
3 Phase + Neutral + Ground 380 Volts 15 kw

Space Requirements :
Length – 32 Feet
Width – 10 Feet
Height – 4 Feet, 10 Inches

Description

TIMED BELT FEEDER
The timed feeder is designed with many features that facilitate consistent, reliable feeding. The feed hopper sides and feed gates are adjustable to accommodate a wide variety of carton sizes, configurations and thicknesses. The feed belts are easily repositioned for varying blank sizes and provide abundant pull. Timed nylon lifters raise and lower the cartons to paperline. This allows the cartons to be fed downstream at the speed designated by the operator. Automatic vacuum control is regulated by PLC and is programmed by the operator. The vacuum assist is tremendously helpful on warped or irregular cut stock. A vibration device located in the feed and jogs th blanks in the feed, separating them and ensuring that only one blank at a time is fed.

HOT MELT GLUE UNIT
One Nordson Hot Melt System with adjustable guns. (unless otherwise specified by customer).

CHAIN STATION ( DELIVERY )
Four transport chains (two chains per side) with lugs convey the blanks accurately downstream. The transport chains are easily adjusted with two easy-running lead screws on each chain, push button control (for adjustments up to 3/4") and adjusting screws for exact squaring of various designs.

Absolute squaring/positive registration
One (1) main drive chain, plus one (1) slave chain per stream operating with phase differential to insure absolute squaring in both lanes for positive registration.
Because the differential is enslaved to an electronic rectification system, the operator is able to check and correct blank positioning in stream number two relative to the blank in stream number one for panel alignment during assembly.
The chain section also includes assembly guides and a press roller system to ensure smooth assembly and gluing of panels downstream.

AIR CAGE ASSEMBLY
The Air Cage Assembly provides optimum pressure on blanks with the assistance of hold down skis to ensure control and stabilization when assembling both panels. The Air Cage Assembly also offers quick jam removal by raising the handles on each side.

DELIVERY STATION
A sensor in each stack monitors and ensures precise positioning of both panels. When panels are indicated to be out of position, the machine is automatically stopped so that fautly product can be removed.
One I.R. sensor and different control parts can detect a variation of belt speed that would isolate the panel and shut down the machine. The photo eyes also detect skewed, inconsistent spacing or missing blanks.

FAULTY CARTON DETECTION
Photoeyes located directly behind the feed, detect skewed, inconsistent spacing, or missing blanks to ensure no faulty product. Photoeyes downstream detect misalignment, all of which ensures a perfect product.

ADJUSTMENT
Adjustments are all computer controlled utilizing PLC for various adjustments.